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Bakery Products

For Results Crafted to Perfection

This recipe has all the makings of a classic: Enhance your products with expert processes in bakery production—powered by Zeppelin Systems’ proven expertise in raw material handling, dough preparation, and automation.

This Recipe is Destined to Become a Classic

Optimize your products through efficient processes in bakery production - supported by our expertise in raw material management, dough processing and automation.


The facts speak for themselves: bread and baked goods have long been a cornerstone of human nutrition. But never before have the demands on companies in the baking industry been as complex as they are today. Growing consumer demand must be met, strict quality standards upheld, and new trends—such as the rising popularity of high-fiber and gluten-free baked goods—addressed.

That’s why it pays to have a partner you can rely on—one that brings together decades of experience with an innovation-driven mindset. Zeppelin Systems delivers outstanding solutions for every key process step, enabling highly reproducible, market-leading results.

Results crafted to perfection.

Application Areas

Fresh Bakery Products

Fresh Bakery Products

Shelf-Stable Bakery Products  

Shelf-Stable Bakery Products  

BENEFIT FROM ZEPPELIN SYSTEMS

Dough Production at the Highest Level

1.

Premium raw material quality

The optimal storage of raw materials is crucial to ensure quality, safety and shelf life in the food industry. We rely on state-of-the-art storage technologies to ensure the highest standards.

2.

precise quantities

Precision is essential for us. Exact weighing and dosing technology ensures the perfect balance of moisture, elasticity and structure in the dough.

3.

exact temperature control

Water and flour temperature in particular are crucial, as they have a significant influence on dough development. Thanks to our many years of experience, we know exactly what is important in this process.

May we assist you in finding the right solution?

Eight benefits for the industry

1.

Experience and expertise

Decades of experience in plant engineering for the food industry result in economical, resource-efficient, and highly effective solutions for our customers—whether for a new installation or the modernization of an existing brownfield facility.

2.

Industrial-scale testing

The Food Technology Center is equipped with test facilities for dosing, conveying, weighing, sieving, and mixing of formulations. On-site trials and tests enable system optimization and provide a reliable basis for designing efficient plant solutions.

3.

Tailored solutions

All systems are precisely tailored to the specific requirements of your processes and materials.

4.

Innovative technologies

Cutting-edge technologies for maximum energy and process efficiency, reliability, and sustainability in the processing of high-quality bulk materials.

5.

Global delivery and support

A global presence ensures a comprehensive worldwide service and maintenance network.

6.

High efficiency and cost savings

Optimized processes and automated workflows reduce operating costs and boost productivity.

7.

Top quality standards

Use of premium materials and technologies that ensure long-term reliability and low maintenance costs.

8.

Sustainability focus

Systems designed to reduce energy consumption and emissions actively support your environmental and sustainability goals.

With Zeppelin, you gain maximum control over fermentation, pre-mixing, and kneading processes

Moistening and mixing with the DymoMix

Moistening and mixing with the DymoMix

The DymoMix operates at extremely high speed and ensures dust-free processing while producing doughs with a consistently homogeneous texture. Dry ingredients such as flour are fully wetted with liquids within seconds, aerated, and thoroughly mixed. This process results in high-quality doughs that can be used directly or seamlessly transferred to downstream production steps such as batch kneading or the continuously operating Conti-Kneter.

Mixing and kneading system with Codos

Mixing and kneading system with Codos

Whether it’s your favorite cookie, a pretzel, or a chia roll – consumers expect their product to always taste the same. The best foundation for this is the continuous mixing and kneading system Codos. It delivers consistent dough quality around the clock, even in high volumes: 20,000 pretzels per hour, 2 million rolls per day, or 3 tons of cookie dough per hour are no problem. The result is always uniform and optimal, with a stable dough temperature maintained throughout the process.

Unlike traditional batch kneaders, the Codos system can save up to 30% energy. It includes the entire dry and liquid ingredient dosing, as well as the mixer and kneader. Thanks to its modular design—featuring the Codos Tower, DymoMix™, and Codos NT kneader—the solution from Zeppelin Systems can be flexibly integrated to meet your specific production needs.

Resources

Brochures for download

EFFICIENT PROCESSES EXPERTISE

EFFICIENT PROCESSES EXPERTISE

Download PDF | 8MBdownload
MALT PREPARATION MAXIMALLY PRODUCTIVE

MALT PREPARATION MAXIMALLY PRODUCTIVE

Download PDF | 1MBdownload
THE TECHNOLOGY FOR THE BEST DOUGH

THE TECHNOLOGY FOR THE BEST DOUGH

Download PDF | 1MBdownload
FLOUR COOLING FOR THE BAKED GOODS INDUSTRY

FLOUR COOLING FOR THE BAKED GOODS INDUSTRY

Download PDF | 1MBdownload
PERFECTLY PREPARED DOUGHS

PERFECTLY PREPARED DOUGHS

Download PDF | 1MBdownload
CONSISTENT QUALITY AT THE HIGHEST LEVEL

CONSISTENT QUALITY AT THE HIGHEST LEVEL

Download PDF | 1MBdownload