© 2025 Zeppelin Systems GmbH
India | EN
India | EN
India | EN
India | EN
© 2025 Zeppelin Systems GmbH
The high-intensity mixer FM combines fast and intensive homogenization with maximum mixing performance – ideal for applications such as dispersing, stabilizing, coating, coloring, comminuting, drying, agglomerating, and heating. Whether for compounding, masterbatch, battery compounds, or engineering plastics, the FM has proven itself in a wide range of industries.
Thanks to fast-rotating mixing tools with peripheral speeds of up to 60 m/s, you can achieve excellent homogenization in the shortest possible time. The process control can be individually adapted – thanks to a flexible variant tool, freely configurable tool options, and a frequency-controlled motor.
A side discharge with a permanently screwed inspection opening (optionally with cleaning package) enables quick emptying and facilitates cleaning and maintenance. Heat is introduced via friction, ensuring short heating times and high heating performance.
Perfectly suited for all PVC formulations at maximum performance – speckle-free, dried dry blend with ideal flowability guaranteed
High-intensity mixers from Zeppelin Systems are ideal for the safe and uniform production of battery compounds using dry and semi-dry processes. High speeds and the special design of the mixing tool and container ensure that the raw materials are mixed and distributed particularly efficiently. Even very fine additives can be dispersed well, binders activated, and the particle structure specifically modified. This increases the bulk density and energy density.
The conventional process, which involves long kneading and heating times and complex machine technology, is modified so that all components are mixed, homogenized, dispersed, and heated by friction in a single step in the shortest possible time.
The high-intensity mixer FM combines advanced mixing technology with a robust, modular design and variable size options. High-quality materials, maintenance-optimized components, integrated control technology, and comprehensive safety features ensure reliable and efficient operation.
Self-cleaning effects thanks to flat mixing tools and large bottom bowl radius, as well as improved accessibility for large mixing containers with the optional Transformer package
Various wear protection options for mixing tools and mixing containers
Mixing tool with flat tools and large bottom bowl radius for optimal circulation of the mixture without dead spaces
A swiveling discharge cylinder and inspection flap on the discharge housing facilitate cleaning and save time when changing products
Accessories and options
We offer a range of accessories and options for seamless integration and flexible use of our high-intensity mixers. These include:
Highly effective aspiration and filter system for efficient and rapid dehumidification of the mixture during the mixing process. Indispensable for hot mixing processes in PVC processing and in the processing of natural fiber compounds such as WPC, PPC, etc.
Liquid addition lance in the container wall or lid for adding liquid recipe components during the mixing process – without dripping.
In the case of particularly flammable substances, an explosive atmosphere is reliably prevented by inerting with an inert gas and continuously monitoring the residual oxygen in the mixing chamber.
The heated mix is quickly and effectively cooled using a downstream cooling mixer to make it stable, storable, and easier to process for downstream processes.
Benefits
High-speed tools (up to 60 m/s) ensure rapid homogenization and powerful dispersion performance—ideal for short processing times and consistent results.
Heating and cooling with a temperature control medium allows the process to be precisely controlled – perfect for plastics, chemicals, minerals, and dyes.
The low-dead-space design and robust construction enable easy cleaning, long service life, and reliable operation.
Head of Sales Mixing Technology
At our technology center in Kassel, the essential processes of mechanical process engineering - in particular mixing technology - are available for the plastics processing and chemical industries. Because in order to achieve improvements for our customers' products, it is not always enough to adapt technical machine details to production parameters. We develop completely new processes for processing and producing sensitive raw materials for and together with our customers. Results can be checked immediately in our state-of-the-art laboratory.
We offer our high-intensity mixer type M in various sizes to suit your application.
| Type | Container volume in liters | Working volume in liters | Drive rating (kW), typical/reinforced |
|---|---|---|---|
| FM 75 | 80 | 25–65 | 18.5/22 |
| FM 200 | 240 | 70–200 | 45/55 |
| FM 350 | 380 | 110–320 | 90/110 |
| FM 500 | 570 | 170–480 | 110/132 |
| FM 600 | 670 | 200–560 | 132/160 |
| FM 800 | 920 | 270–780 | 160/200 |
| FM 1000 | 1140 | 340–970 | 200/250 |
| FM 1200 | 1390 | 420–1190 | 250/315 |
| FM 1500 | 1580 | 470–1340 | 315/355 |
| FM 2000 | 2140 | 640–1810 | 450/500 |
